- Open Access
Newly designed retentive posts of mandibular reconstruction plate in oral cancer patients based on preliminary FEM study
© The Author(s). 2016
- Received: 11 August 2016
- Accepted: 7 November 2016
- Published: 21 November 2016
The reconstruction of a large mandibular defect poses a challenging issue in oral cancer ablation surgery. One popular option for mandibular continuity reconstruction after tumor resection involves the use of a reconstruction plate (R-plate), which maintains space and contour without bone harvesting. An R-plate, however, cannot provide final functional loading rehabilitation with implants or dentures.
We suggest a new method of functional mandibular reconstruction using retentive posts and an upper prosthesis. The finite element method (FEM) was used to optimize the design. Surgery was needed to adapt the retentive posts. Prosthodontic procedures were required for the upper prosthesis.
Eight patients were treated with retentive posts and prostheses. All patients underwent wide resections of the mandible, and reconstruction with an R-plate and microvascular soft tissue transfer. We adapted the retentive posts on an R-plate and fabricated the upper prostheses with a flexible denture or a fixed resin prosthesis. Finally, the patients had functional rehabilitation, which restored proper mastication.
The retentive posts of the R-plate and upper prosthesis allow functional dental rehabilitation without the need for a bone graft. Virtual simulation using FEM will help to design and optimize the retentive posts. Two or three regular size posts are suitable for the quadrant jaw. This first preliminary step will allow improved patient-specific retentive post designs in the near future.
- Reconstruction plate
- Mandibular reconstruction
- Dental rehabilitation
- Retentive post
- Flexible denture
Reconstruction of a large mandibular defect poses a challenging issue in oral and maxillofacial surgery. Following tumor resection, the use of a reconstruction plate (R-plate) to maintain space and contour without requiring bone harvesting has been a popular option to reconstruct the mandible. For large-volume defects involving the bone and soft tissue, the use of a soft tissue free flap (such as the latissimus dorsi (LD) free flap) and R-plate demonstrated a high success rate and low complication rate . Although an R-plate helps the patient to masticate, swallow, and speak, it cannot provide final functional rehabilitation like that of an implant or denture. If patients underwent jaw reconstruction without a bone graft, they could not receive any dental rehabilitation (including with dentures or dental implants) until now .
Some surgeons prefer a staged protocol for dental rehabilitation after an en bloc resection . These surgeons performed an R-plate reconstruction with a secondary bone graft from the iliac crest bone. Finally, the implants were placed and prosthodontic reconstruction was performed. However, there was no way to reconstruct the dental functional rehabilitation including chewing, normal swallowing, and acceptable pronunciations for patients who could not tolerate an additional major surgery.
The fibula free flap is a well-known microvascular free flap used in mandibular reconstruction . Although the fibula free flap is advantageous in dental implant installations, larger soft tissue free flaps (such as the LD) are needed for larger soft tissue defects . Furthermore, if dental rehabilitation is not anticipated in the fibula, then plate reconstruction (using adequate soft tissue) remains a suitable technique to repair segmental defects of the lateral mandible . Mandibular reconstruction with a fibula free flap is not clearly beneficial to that using a reconstruction plate after the segmental resection of the mandible . Therefore, if we can offer dental rehabilitation to patients who have already undergone jaw reconstruction with an R-plate, their quality of life will be improved.
Fabrication of retentive posts for the reconstruction plate
The maximum stress according to von Mises stress in the various retentive post systems
Stress at Rt. TMJ (N/mm2)
Stress at end of Lt. R-plate (N/mm2)
Stress at connection of R-plate and mandible (N/mm2)
Stress at connection of R-plate and post (N/mm2)
Adaptations to the patients
Clinical profiles of two patients in this article
Interval between primary surgery and post adaptation
2 years and 3 months
Two 1.5 cm long
Three 1.0 cm long
Prosthodontic adaptation with flexible denture and resin teeth
Flexible dentures were made using Valplast® partial dentures (Valplast International Co., Westbury, NY, USA). The polyamide resin, developed from a type of nylon material, has a lower elastic modulus than do acrylic resins. Therefore, the polyamide resin is soft, easily deformable, and elastic . Flexible dentures use undercuts to achieve retention and stability without a metal clasp (Fig. 7c). Therefore, flexible dentures are lightweight and easier to apply than are other dentures. In order to avoid any strong occlusion forces, the resin teeth were made not with gold materials but only with acrylic resins.
Design and optimization of retentive posts
The von Mises stress distribution in the R-plate reconstructed mandible (with retentive posts of different numbers and lengths) was designed in the FEM analysis (Fig. 3). Four types of posts were simulated for optimized design and number, with comparisons between standard and long, two and three, and two wide. The long posts seemed to have similar amounts of stress and distribution compared to those of the standard length (Fig. 4a, b). Three posts had additional stress at the posterior post (Fig. 4c), and the last one had an increased stress point at the posterior R-plate boundary in the wide design (Fig. 4d, Table 1).
Stress was concentrated at a connection point between the mandible and R-plate. As two standard posts were adapted, a small amount of additional stress was loaded to the R-plate posteriorly (Fig. 3). As posts were adapted, stress was distributed at posts and additional concentration was loaded at a connection point of R-plate and posts (Fig. 4). Although our trial acquires statistical correlation values between these different numbers, lengths, and widths, one modeling of each of the four types cannot be compared with statistical significance. However, it has significantly more stress than that occurring without the post. The length of the post did not significantly affect the amount of stress. Based on these stress distributions, one can choose between two and three posts according to the patient’s arch length. Each post length can then be adapted after checking the occlusional clearance.
After the surgical wound healed completely, between 4 and 6 weeks, the prosthodontic procedures were initiated. A total of four steps were required: (1) preliminary, (2) final impression, (3) wax denture fitting, and (4) delivery of final prosthesis.
First, a preliminary impression was taken to make the individual tray. The model was made with yellow stone. The individual tray was fabricated using resin materials, which were also used for the final impression. The final impression was made using this individual tray and rubber impression materials. A bite registration was also performed. The final stone model was made and sent to a dental technician for denture fabrication. A wax denture fitting was used to confirm the bite status and appearance of the final prosthesis. The wax denture was again sent to the dental technician, and the final prosthesis was made based on this fitted wax denture. Finally, a flexible denture was fabricated for both patients (Figs. 7d and 8d). A resin tooth-fixed prosthesis of upper maxilla was fabricated for the second patient too. These prostheses were delivered to the patients and adjusted as appropriate and close cooperation with a dental technician is essential for the successful treatment.
The patient is a 58-year-old woman with an exophytic black pigmented lesion on the lower left gingiva. The lesion was 16 mm long with buccal cortex invasion. It was diagnosed as a malignant melanoma. Extensive mass excision was performed with partial mandibulectomy, functional neck dissection with level I to III, reconstruction with an R-plate and LD, and tracheostomy. Given the large size of the primary lesion and metastatic lymph nodes, post-operative radiotherapy with 7200 Gray and additional chemotherapy were performed (Fig. 1a, b and Table 2).
There was no recurrence after 2 year and 3 months. At this time, two posts were applied under local anesthesia (Fig. 7a). The final position and integrity of the posts were confirmed on a panoramic view (Fig. 7b). After several stepwise fabrication procedures, the final flexible denture (Fig. 7c) was delivered to the patient, and the patient has been wearing the denture for the last 3 years and experienced improved lip support by denture without other serious complications, as well as tolerable functions including chewing, swallowing, and pronunciation (Fig. 7d).
The patient was a 52-year-old man with a rapidly enlarging ulcerative mass on the left lower gingiva. The lesion invaded into several muscles and the marrow of the mandible. It was diagnosed as a squamous cell carcinoma. Partial mandibulectomy was performed under general anesthesia, with functional neck dissection of level I to III, reconstruction with an R-plate and double free flap (radial forearm free flap and LD), and tracheostomy. Although metastatic lymph nodes were not found, post-operative radiotherapy was planned for an inadequate surgical margin (Fig. 1c, d and Table 2).
During 3 years of follow-up, there was no recurrence or metastasis. Therefore, post adaptations were planned. Three posts of 1.0 cm in length were inserted (Fig. 8a, b). Additional dental implants were also installed into the maxilla for the upper denture (Fig. 8c). Both upper and lower prosthodontic procedures were planned simultaneously, concerning the patient’s edentulous arch, lack of vestibular mucosa, and favorable occlusal relations (Fig. 8d). The patient had a chewing occlusion and improved masticatory force without other serious complications during the last three and half years.
Inclusion criteria for retentive posts on reconstruction plates
1. Difficulty of additional free flap surgery
1.1. Previous free flap surgery
1.2. Previous neck dissection
1.3. Radiation therapy
2. Medically compromised patients
3. Patients unwilling to undergo additional major surgery
Retentive posts can be designed with variable numbers, lengths, and widths. We attempted to optimize the design and post-insertional changes of the stress distribution of the R-plate with FEM analysis. After receiving major ablation surgery combined with long reconstruction plate with large-volume’s free flap, every patient did not want to receive more reconstruction surgery such as osteocutaneous free flap. In these cases, we have designed the retentive posts with different lengths and have applicated two or three posts to the reconstruction plate directly, based on preliminary FEM analysis with reconstructed mandibular model. From our tentative analysis, we could confirm more than two posts and short posts were available and a connection point between the remained mandible and reconstruction plate must be avoided due to its high stress concentration. Thus, after decision of the first location in the anterior region, second or even third post could be located according to occluding maxillary arch type.
Stress on a mandible without any posts is only loaded on the bone itself. Stress on the R-plate is smaller than that on a mandible with inserted posts (Fig. 3). Specifically, there is an increased stress at the connection between the post and plate, as well as the condylar portion of the R-plate (Fig. 4a). The length of the post does not affect the stress distribution (Fig. 4b). Therefore, the post length can be determined by the intermaxillary distance and interocclusal clearance. The number of posts is also an important consideration. When comparing plates with two and three posts, there is increased stress at the connection of the third post and plate (Fig. 4c and Table 1). Therefore, for the quadrant jaw, two posts are suitable, while a third post increases the stress. After determining the length and number, the width of the posts should be considered. We simulated two kinds of posts with different width design, and there was increased stress at the rearmost area around the condyle side (Fig. 4d). Wide posts can add unnecessary stress to the R-plate. And finally, we conclude that two regular-sized posts are appropriate for quadrant jaw reconstruction and the length of the posts should be determined based on the intermaxillary distance and prosthesis height.
Although mandibular reconstruction with an R-plate is popular, the technique still has several complications. Exposure or R-plate fracture is the most frequent complication, which predominantly occurs in patients with a history of radiation therapy . Fortunately, these complications were not observed in our cases, which involved pre-radiation patients. Screws connected to the posts can be loosened through continuous occlusional loading. We have observed screw loosening in our previous case, so we tightened the screws during post modification surgery. This expected complication could be minimized by using a torque controller during the first tightening procedure.
In most cases of R-plate reconstruction of mandibular continuity, there were no attached gingiva. The mucosal vestibule was also lacking because a skin pedicle or movable gingiva covered the R-plate. These poor oral conditions make it difficult for a patient to appropriately clean around the retentive posts and prosthesis. This can eventually lead to gingival inflammation and pain. Most of our previous patients, including these two cases, had gingival inflammation around the retentive post at their first use. Difficulty of cleaning the posts and prosthesis can potentially require its removal and adjustment. Once a patient can perform self-irrigation around the posts, inflammation decreases significantly. Therefore, patients should be educated periodically regarding self-cleansing in order to prevent these complications.
Recently, computer-assisted design and manufacturing have become popular with three dimensional printing technology for mandibular reconstruction. Many surgeons and researchers have developed various patient-specific R-plates for mandibular reconstruction . Designs can be optimized using FEM, which simulates the stress distribution on the plate . This technology offers various opportunities and advantages over those of traditional R-plates and these could be applied to many cases of mandibular reconstruction. Our newly designed posts, which are adapted to the existing R-plate, represent the first step toward functional and esthetic mandibular reconstruction with R-plate. Although this article has the limited patients number, patient-specific R-plates with retentive posts will be applied in place of conventional methods from this preliminary study in the near future. Retentive posts can be imbedded into the patient-specific R-plate at the optimal position and design. This will not only decrease post-operative complications, but also offer improved esthetic appearances with function rehabilitation including chewing and swallowing.
In post-mandibulectomy patients, retentive posts of the R-plate and upper flexible prostheses can allow functional dental rehabilitation without the need for bone grafts. These methods produced final dental occlusion in patients without additional major surgeries for bone grafts. Virtual preliminary simulation using FEM can help to optimize the design and number of retentive posts. Two or three regular-sized posts are suitable for the quadrant jaw. Based on these preliminary outcomes, improved patient-specific rehabilitation could be expected in the near future.
This study was supported by a grant of the Korean Health Technology R&D Project, Ministry of Health & Welfare, Republic of Korea(HI15C0689), and supported from the Overseas Training Program of Seoul National University Dental Hospital.
There is no funding related to this article.
Availability of data and materials
Functional reconstruction of a large mandibular defect in oral cancer patient has been challenging issue during last decade, two or three regular-sized posts of the R-plate and upper prosthesis were suitable for this purposes. This first preliminary step will allow improved patient-specific retentive post designs in near future.
All authors read and approved the final manuscript. IJ read and wrote the manuscript, MY prepared the figures and wrote the manuscript, SJ prepared engineering works and data, SM designed the whole article, and JH arranged this article.
The authors declare that they have no competing interests.
Consent for publication
Written informed consent was obtained from the patient for publication of this manuscript and any accompanying images. A copy of the written consent is available for review by the Editor-in-Chief of this journal.
Ethics approval and consent to participate
A statement of ethics approval in the Department of Oral and Maxillofacial Surgery at Seoul National University Dental Hospital was approved by our institutional review board. And this information was included in the “Methods” section.
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